If your using the slide draft to control fire why are you running on manual, did you change some settings? The factory pot is not a clinker pot, it is not deep enough to make a solid or more solid cake. Pellets make a soft cake even in a deeper clinker pot.
Do you have the fresh air kit installed? On two with the stirrer installed the slide should be about 1/4 inch past the cleanout slides, I never tried it without the stirrer but it should be set close to that. Even without the stirrer having the slide all the way out your fire should be raging blowing ash and embers out of the pot. I would try cleaning vent and behind the fire brick wall first. Sounds like you are not getting enough draft. Is there a reason you are not using the stirrer or is that just your personal preference? Nothing wrong with not using it but if you are going clinker style you eventually might want to have a clinker post made or buy one for it will make it a better cake that way. Does the pot fill right up or is it taking hours to get there? Is it full of unbrunt pellets or mostly ash? Is your exhaust fan running, with stove on crack door can you hear the exhaust fan ramp up? Describe your vent set up and have you cleaned it yet this season? I usually only have to clean my vent twice a season this is the time of year I usually have to do a mid season vent cleaning. If you have the space around your house the leaf blower trick works great.
http://www.youtube.com/watch?v=aLRfu4WNaR8