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TOPIC: homemade cornburners

Re: homemade cornburners 2 years, 6 months ago #279

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this is my storage tank hold 11 ton
16142_1256846508428_1447582648_30720491_6292594_n.jpg

Re: homemade cornburners 2 years, 6 months ago #285

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good job!
Paradoxical Quote of The Day From Ben Stein:

"Fathom the Hypocrisy of a Government
that requires every citizen to prove
they are insured.... but not everyone
must prove they are a citizen.

Re: homemade cornburners 2 years, 6 months ago #289

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homemade wrote:
didn't figure out the add picture thing, any help is appreciated

ed


Try this. Edit your picture size. Try 10 inch X 7.5 inch. That should be a normal size ratio. Save it "save as" any of the file types shown below the Message window when you hold the cursor over the "Add File" button. Then when you write your message click on the "Add File" button and that will open your computer where you can find and select the picture you want to attach. Click on the file and that will attach it. Then a 2nd (or the next) attachment window will open if you want to add more to the posting. When you a done click "Submit".
Countryside 3500P (pedestal version) used 10 yrs, 24/7 during days requiring heat. All original motors. Burns moldy corn, and pellets equally well. Burn it if you got it.

Re: homemade cornburners 2 years, 6 months ago #360

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with all the talk of clinkers, i just have a helical reduction gearbox 16:1 then feed that into a 30:1 worm feed gearbox all fed with a 1/16 hp motor old evaporator motor, and then grind clinker into a coarse powder kinda the consistency of sea salt, the only problem i see arising is i use a #40 chain and it might break, should of went to a 50 or 60
Last Edit: 2 years, 6 months ago by homemade.

Re: homemade cornburners 2 years, 6 months ago #620

Did someone say homemade. Yes, burning on the fourth year. I have pic. on the computer somewhere. I try to dig them up so you can see the design. Does anyone know if I can upload Solidworks files, as I made alot of cad plans afterwards. I was messaging with a gent. in MN who also built his own. But his was a hot water system. When I put mine together there was about 10 guys in the area toying around I think the rest gave it up last year whne corn hit $3.00. I 've been thinking about building a pellet mill and changing over.
Never cook bacon with your shirt off !!

Re: homemade cornburners 2 years, 6 months ago #635

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Yes, please do post them up, in this new forum. Thanks......Brian
One of the early Quadrafire Castile's
Bixby 115
KC-cornburners Boiler

Re: homemade cornburners 2 years, 6 months ago #650

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are you feeding from top and is it in house or in garage,
that is where mine is and how i feed mine, all controlled by mitsubishi plc
just using times, have a water heater top t-stat to say if water is warm enough to go automatic and will drop out when water temp falls below 120, fire died or something

Re: homemade cornburners 2 years, 5 months ago #685

Just fired it up for the year. If I start before it gets cold my wife complains it's to hot. I always tell her take something off. It doesn't work. My furnace is a hot air unit, top feed burner pot, I have to change out the burner pot every night with a clean one. I'd like to change that. It sounds like you setup cleans itself. I like that idea. I worked on a selfcleaning pot design last year, something on the idea of a Maxium but I gave up when it got cold and went back to the old tried and true. It is in my basement and hooked up to my regular forced air system. I'm thinking about remodeling my basement, if I do I'll pour a couple inches over the existing floor and put in radiant tubes. Then when I add onto my garage I wanted to build a hot water system for the garage and build a basement under the garage. You talked about a PLC I haven't any experience with those but have toyed with the idea. Mine is a series of relays and fan controls. When the t-stat calls for heat it turns the auger and draft blower on, until the t-stat is satisfied. The large air circulation fan runs on it's own fan control independant of everything else. When the t-stat is satisfied and heat is not needed it drops into idle mode and starts the auger and draft blower intermitently ( on for 2min, off for 3 min right now). I have a small timing belt running the auger with a set of small gears so I can adjust the speed if I want. I have it set so it runs well and now I don't adjust or change to much but the first winter was quit an experience. I think my father and I carried it out of the basement and back to the shop for more welding 4 times. Alot of work but I have the corn handling system and furnace working pretty good now. I haven't had time to find pics. yet. Can I get a primer on loading pics. to this forum. Talk slow I'm better with a welder, torch, and lathe than a one of these fancy picture typewriter Thingys that lets you talk to folks all around the whole great big world. shucks golly!!!

Tom
Never cook bacon with your shirt off !!

Re: homemade cornburners 2 years, 5 months ago #762

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think i might of stumbled on to something i have black fly ash building up around my burner and it has insulated it so well that the whole burner pot is glowing red sure makes it burn better , so i might try to insulate the burn pot to keep it really hot, another thing what temp do most outside corm burners keep the water the only one i ever seen was a farmer and he kept his at around 175 mine is running around 120 to 130 and the house is VERY warm and it is 10 degrees outside,

just some thoughts for tonight sitting here being all warm and cozy and wondering what can go wrong next

hope all had or having a good thanksgiving

ed

Re: homemade cornburners 2 years, 5 months ago #764

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A general accepted temperature of 140 is minimal operation for a condensing boiler to keep the products of combustion in a gas suspension and not condensing on vessel or fires tubes. That is a corrosive material that will curve your spine, rot your teeth, and keep the country from winning the war.

Now if your load doesn't require energy bearing liquid that hot - build a temperature reducing loop.
Paradoxical Quote of The Day From Ben Stein:

"Fathom the Hypocrisy of a Government
that requires every citizen to prove
they are insured.... but not everyone
must prove they are a citizen.
Last Edit: 2 years, 5 months ago by Sting.
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